How much does it cost to start a stone material factory ?

Analysis on investment cost of stone plant

In addition to the mining license, safety production license and water and soil conservation plan, it is more important to purchase a complete set of stone crushing production line equipment. How much is the investment cost of the stone plant? This is related to equipment, manufacturer selection, site scale, market competition and other factors.

1. Equipment allocation

The crushing production line of the quarry is not composed of a single equipment, but is usually composed of jaw crusher, impact crusher / cone crusher, impact crusher, vibrating screen, feeder and many other equipment. The selection of these equipment is different, and the price itself will be different.

2. Manufacturer selection

When choosing equipment manufacturers for stone crushing production line, investors should also pay attention to the fact that large manufacturers have a wide range of equipment types, high quality and many models. Basically, they can choose a full set of production line in the same company. Most manufacturers will give more preferential treatment, and the quality of equipment is guaranteed and the price is more appropriate;

On the contrary, small manufacturers have limited production capacity, inadequate equipment and uneconomic investment.

3. Site size

The actual site scale and output requirements of investors will also affect the overall investment. Generally, the larger the scale, the higher the daily output required by the manufacturer, the larger the models and specifications of the equipment, and the higher the price of a single equipment, the higher the overall investment will be. At the same time, the more significant market benefits will be brought to the customers.

4. Market competition

Market competition will affect the investment of production line. Generally, the more fierce the market competition is, many manufacturers will adopt price war and appropriately reduce the price of equipment. At this time, it is very beneficial for investors. The investment of quarry will be more cost-effective and the cost will be reduced.

What are the common equipment for breaking bricks and tiles

Brick and tile crushing equipment

1. Jaw crusher

Jaw crusher is a high-efficiency, energy-saving and environmental protection crushing equipment, which can carry out high-efficiency and continuous operation for materials with compressive strength within a certain range

(1) Deep crushing cavity and reasonable crushing speed can improve the processing capacity of the equipment in unit time and increase the crushing efficiency of the equipment.

(2) The grinding roller body of the equipment is optimized, so that the equipment does not need to replace the grinding roller body for life, and the operation cost of users is reduced.

(3) The inner part of the equipment is equipped with a dustproof plate, which can effectively avoid the pollution of dust to the surrounding environment in production, and create a good working environment for users.

(4) The adoption of advanced production technology effectively increases the crushing strength of the equipment, improves the stability of the equipment in operation, and reduces the maintenance frequency of the equipment.

2. Cone crusher

Cone crusher can effectively crush materials. In the process of operation, the outstanding characteristics of the equipment are as follows:

(1) By using the crushing principle of lamination, the material can be selectively crushed, which increases the processing capacity of the equipment.

(2) The equipment has a variety of crushing cavity, users can apply it flexibly, and the adaptability of the equipment is strong.

(3) The use of thin oil lubrication system can effectively extend the service life of the equipment.

(4) Hydraulic cavity cleaning system can quickly and efficiently remove the debris in the crushing cavity, so as to make the equipment more durable in operation.

3. Hammer crusher

Hammer crusher is an important equipment for secondary crushing of brick and tile. It not only has simple and reasonable structure design, but also has the following advantages:

(1) The material can be broken and shaped at one time, avoiding the secondary and tertiary crushing in the middle, simplifying the production process and reducing the operation cost of users.

(2) Compact structure, small size and light weight of the equipment make the user save more time and effort in operation.

(3) According to the production needs of users, the discharge particle size of the equipment can be adjusted, so as to improve the crushing efficiency of the equipment and make users get higher benefits.

100-150 TPH Portable Impact Crusher Plant

100-150 t/h portable impact crusher plant Equipment related:

Item
No.
Equipment Model Qty Power(kw)
1 Vibrating feeder GZG800-4 1 22
2 Portable Impact Crusher Plant PF1214 1 132
4YK1860 1 2×0.75
3 Belt conveyor
B1 B650x16m 1 5.5
B2 B650x15m 1 5.5
B3 B650x17m 1 5.5
B4 B800x8.5m 1 5.5
B5 B500x15m 3 5.5

100-150 t/h portable impact crusher plant flow chart:

100-150 t/h portable impact crusher plant benefits:

PORTABILITY AND TRANSPORTABILITY

If portablity is important for your crushing business, look no further than the stationary horizontal shaft impactor. This self contained unit offers a 1-piece tow system on a 4-axle chassis with an optional 3+1 axle. Fast and easy to use hydraulics offer timely and efficient site set up.

MAINTENANCE FRIENDLY

Dewo crushing and screening plants are designed with maintenance in mind. The portable impact crushing plant features convenient maintenance access, hydraulic overhead conveyor lift access, open access below the main frame for easy clean up and all electric drive providing a long low maintenance lifespan.

UNIQUE GRIZZLY DECK

The crushing and screening plants bodes a highly unique 6′ two-deck grizzly. The convertible grizzly can be equipped with various cassettes including stepped fingers, a finger and sloped punch plate, or a sloped punch plate.

MULTI FUNCTION REMOTE

The multi-function remote control displays and controls critical functions of the impact crusher including the percentage of speed, fault messages, plant auto on/off, feeder on/off, and feeder speed adjustment. Additionally, it can control up to 2 auxiliary devices independently such as a radial stacker or dust suppression system.

10 TPH Iron Ore Crushing Plant

Demand Analysis:

Crushing materials: Iron Ore

Applications: Mineral Separation

Production Capacity: 10 t / h

Bulk Density: 2.5 t/m3

Feed size: <200mm

Discharge size: 5mm

10T/H Iron Ore Crushing Plant Equipment related:

Item
No.
Equipment Model Qty Power(kw)
1 Vibrating feeder GZD750x2500 1 3
2 Jaw crusher PEX250x1000 1 30
3 Cone crusher PYD600 1 30
4 Vibrating screen 2YK1237 1 11
5 Magnetic separator CTS-69(1500GS) 1 1.1
6 Belt conveyor
B1 B400x15m 1 3
B2 B400x16m 1 3
B3 B400x15m 1 3
B4 B400x12m 3 3

Dewo Machinery 10T/H Iron Ore Crushing Plant work processes:

1. Raw material under 200mm is fed into PEX Jaw Crusher through Vibrating Feeder.

2. Output from Jaw Crusher Material is fed into Cone Crusher for secondary crusher via B1 belt conveyor.

3. Output from Cone Crusher is fed into the Vibrating Screen via B2 belt conveyor.

4. >5mm stones will be transported back to Cone Crusher for re-crushing via B3 belt conveyor.

5. Stones from transfer bin is fed into Vertical Shaft Impact Crusher via B3 belt conveyor.

6. 0-5mm stones will be Iron removed by Magnetic Separator to get the waste.

10T/H Iron Ore Crushing Plant Flow chart:

50 TPH Copper Ore Crushing Plant

 Demand Analysis:

Crushing materials: Copper Ore

Applications: Mineral Separation

Production Capacity: 50 t / h

Bulk Density: 1.6t/m3

Feed size: <300mm

Discharge size: 5mm

50t/h copper Ore crushing plant Equipment related:

Item
No.
Equipment Model Qty Power(kw)
1 Vibrating feeder GZD850x3000 1 7.5
2 Jaw crusher PE500x750 1 55
3 Jaw crusher PEX250x1200 2 37
4 Hopper 3000×3000 1
5 Vibrating feeder GZG800-4 1 2×0.75
6 Vertical shaft impact crusher VSI5X8522 1 2×110
7 Vibrating screen 3YK1860 1 22
8 Belt conveyor
B1 B500x16m 1 5.5
B2 B500x16m 1 5.5
B3 B650x30m 1 15
B4 B650x22m 2 7.5
B5 B500x18m 1 5.5

Dewo Machinery 50t/h copper Ore crushing plant work processes:

1. Raw material under 300mm is fed into Jaw Crusher through Vibrating Feeder.

2. Output from Jaw Crusher Material is fed into PEX Jaw Crusher for secondary crusher via B1 belt conveyor.

3. Output from PEX Jaw Crusher is fed into the transfer bin temporarily.

4. Stones from transfer bin is fed into Vertical Shaft Impact Crusher via B3 belt conveyor.

5. Stones from Vertical Shaft Impact Crusher is fed into Vibrating Screen via B4 belt conveyor.

6. >5mm stones will be transported back to VSI Crusher for re-crushing via B4 belt conveyor.

7. 0-5mm stones will be transported by B5 belt conveyors to product piles.

50t/h copper Ore crushing plant flow chart:

80-100 TPH Granite Crushing Plant

Demand Analysis:

Crushing materials: Granite

Applications: Roads and buildings

Production Capacity: 80-100 t / h

Feed size: <425mm

Discharge size :5,10,20,40mm

Granite Production Line Equipment related:

Item
No.
Equipment Model Qty Power(kw)
1 Vibrating feeder GZD960x3800 1 11
2 Jaw crusher PEX250x1200 1 37
3 Vertical shaft impact crusher VSI5X7615 1 2×75
4 Vibrating screen 3YK1848 1 18.5
5 Belt conveyor
B1 B650x17m 1 7.5
B2 B650x20m 1 7.5
B3 B500x15m 3 5.5

Dewo Machinery 80-100 t/h granite production line work processes:

1. Raw material under 500mm is fed into Jaw Crusher through Vibrating Feeder.

2. Output from Jaw Crusher Material is fed into Cone Crusher via B1 belt conveyor.

3. Output from Cone Crusher is fed into Vibrating Screen via B2 belt conveyor.

4. >31.5mm stones will be transported back to Cone Crusher for re-crushing via B3 belt conveyor.

5. 0-5mm,5-10mm, 10-20mm,20-40mm stones will be transported by B4*4 belt conveyors to product piles.

150-200 TPH Limestone Crushing Plant

Demand Analysis:

Crushing materials: limestone

Production Capacity: 150-200 tph

Bulk Density: 1.6 t/m3

Feed size: <630mm

Discharge size: 3,8,12,16,25mm

Granite Production Line Equipment related:

Item
No.
Equipment Model Qty Power(kw)
1 Vibrating feeder GZD1100x4200 1 15
2 Jaw crusher PE750x1060 1 110
3 Impact crusher PF1214 2 132
4 Vibrating screen 3YK2160 1 30
5 Vibrating screen 2YK1848 1 18.5
6 Belt conveyor
B1 B800x22m 1 15
B2 B1000x9m 1 7.5
B3 B1000x24m 1 22
B4 B800x22m 1 15
B5 B800x20m 1 15
B6 B500x15m 5 5.5

Dewo Machinery 150-200 t/h limestone production line work processes:

1. Raw material under 630mm is fed into Jaw Crusher through Vibrating Feeder.

2. Output from Jaw Crusher Material is fed into Impact Crusher via B1 belt conveyor.

3. Output from Impact Crusher is fed into Vibrating Screen via B2,B3 belt conveyor.

4. Some of 12-25mm stones is discharged directly, rest stones will be transported back to impact Crusher for re-crushing via B4 belt conveyor.

5. Re-crushing stones is fed into vibrating screen to get dust, 3-8mm, 8-12mm.

150-200 t/h limestone production line flow chart:

75 TPH Basalt Crushing Plant

Demand Analysis:

Crushing materials: Basalt

Applications: Roads and buildings

Production Capacity: 75 t / h

Bulk Density: 1.6t/m3

Feed size: 17”

Discharge size: 1/4”, 1/2”, 3/4”, 1”

Granite Production Line Equipment related:

Item
No.
Equipment Model Qty Power(kw)
1 Vibrating feeder GZD850x3000 1 7.5
2 Jaw crusher PE500x750 1 55
3 Cone crusher HS36B(C) 1 75
4 Impact crusher PF1210 1 110
5 Vibrating screen 4YK1848 1 18.5
6 Belt conveyor
B1 B650x18m 1 5.5
B2 B650x18m 1 5.5
B3 B650x24m 1 7.5
B4 B500x22m 1 7.5
B5 B500x15m 1 5.5

Dewo Machinery 75 t/h Basalt production line work processes:

1. Raw material under 17” is fed into Jaw Crusher through Vibrating Feeder.

2. Output from Jaw Crusher Material is fed into Cone Crusher(C) via B1 belt conveyor.

3. Output from Cone Crusher is fed into Impact Crusher via B2 belt conveyor.

4. Output from Impact Crusher is fed into Vibrating Screen via B3 belt conveyor

5. >1” stones will be transported back to Impact Crusher for re-crushing via B4 belt conveyor.

6. 0-1” stones will be discharged by vibrating screen to get 0-1/4”, 1/4-1/2”, 1/2”-3/4”mm, 3/4”-1” transported by B5*4 belt conveyors to product piles.

75 t/h Basalt production line flow chart:

PF Series Impact Crusher
Model & Capacity
Model Rotor Spec.
(mm)
Feed Opening
(mm)
Max. Feeding Size(mm) Capacity
(t/h)
Power
(kw)
Overall Dimensions
(mm)
PF1007 Ф1000×700 400×730 250 15-60 45 2330×1660×2300
PF1010 Ф1000×1050 400×1080 300 50-90 75 2455×2086×2800
PF1210 Ф1250×1050 400×1080 300 70-130 110 2590×2050×2810
PF1214 Ф1250×1400 400×1430 300 90-180 132 2590×2400×2810
PF1315 Ф1320×1500 860×1520 350 120-250 200 2930×2760×3050
PF1320 Ф1320×2000 860×2030 500 160-350 340 3320×3218×2613
Structurer Diagram
Indicative Gradation Curves