How much does it cost to start a stone material factory ?

Analysis on investment cost of stone plant

In addition to the mining license, safety production license and water and soil conservation plan, it is more important to purchase a complete set of stone crushing production line equipment. How much is the investment cost of the stone plant? This is related to equipment, manufacturer selection, site scale, market competition and other factors.

1. Equipment allocation

The crushing production line of the quarry is not composed of a single equipment, but is usually composed of jaw crusher, impact crusher / cone crusher, impact crusher, vibrating screen, feeder and many other equipment. The selection of these equipment is different, and the price itself will be different.

2. Manufacturer selection

When choosing equipment manufacturers for stone crushing production line, investors should also pay attention to the fact that large manufacturers have a wide range of equipment types, high quality and many models. Basically, they can choose a full set of production line in the same company. Most manufacturers will give more preferential treatment, and the quality of equipment is guaranteed and the price is more appropriate;

On the contrary, small manufacturers have limited production capacity, inadequate equipment and uneconomic investment.

3. Site size

The actual site scale and output requirements of investors will also affect the overall investment. Generally, the larger the scale, the higher the daily output required by the manufacturer, the larger the models and specifications of the equipment, and the higher the price of a single equipment, the higher the overall investment will be. At the same time, the more significant market benefits will be brought to the customers.

4. Market competition

Market competition will affect the investment of production line. Generally, the more fierce the market competition is, many manufacturers will adopt price war and appropriately reduce the price of equipment. At this time, it is very beneficial for investors. The investment of quarry will be more cost-effective and the cost will be reduced.

What are the common equipment for breaking bricks and tiles

Brick and tile crushing equipment

1. Jaw crusher

Jaw crusher is a high-efficiency, energy-saving and environmental protection crushing equipment, which can carry out high-efficiency and continuous operation for materials with compressive strength within a certain range

(1) Deep crushing cavity and reasonable crushing speed can improve the processing capacity of the equipment in unit time and increase the crushing efficiency of the equipment.

(2) The grinding roller body of the equipment is optimized, so that the equipment does not need to replace the grinding roller body for life, and the operation cost of users is reduced.

(3) The inner part of the equipment is equipped with a dustproof plate, which can effectively avoid the pollution of dust to the surrounding environment in production, and create a good working environment for users.

(4) The adoption of advanced production technology effectively increases the crushing strength of the equipment, improves the stability of the equipment in operation, and reduces the maintenance frequency of the equipment.

2. Cone crusher

Cone crusher can effectively crush materials. In the process of operation, the outstanding characteristics of the equipment are as follows:

(1) By using the crushing principle of lamination, the material can be selectively crushed, which increases the processing capacity of the equipment.

(2) The equipment has a variety of crushing cavity, users can apply it flexibly, and the adaptability of the equipment is strong.

(3) The use of thin oil lubrication system can effectively extend the service life of the equipment.

(4) Hydraulic cavity cleaning system can quickly and efficiently remove the debris in the crushing cavity, so as to make the equipment more durable in operation.

3. Hammer crusher

Hammer crusher is an important equipment for secondary crushing of brick and tile. It not only has simple and reasonable structure design, but also has the following advantages:

(1) The material can be broken and shaped at one time, avoiding the secondary and tertiary crushing in the middle, simplifying the production process and reducing the operation cost of users.

(2) Compact structure, small size and light weight of the equipment make the user save more time and effort in operation.

(3) According to the production needs of users, the discharge particle size of the equipment can be adjusted, so as to improve the crushing efficiency of the equipment and make users get higher benefits.

200 TPH Portable Jaw Crusher Plant

200 t/h portable jaw crusher plant equipment related:

Item
No.
Equipment Model Qty Power(kw)
1 Portable Jaw crusher Plant PE750x1060 1 110
GZD1100x4200 1 15
2 Belt Conveyor
B1 B800x18m 1 11
B2 B1000x8.5m 1 7.5

200 t/h portable jaw crusher plant flow chart:

200 t/h portable jaw crusher plant benefits:

DESIGNED FOR PERFORMANCE

The portable jaw crusher plant is designed with a 54” wide no-slip “Straight line” vulcanized belt conveyor. Impact bars maintain belt contact with flashing in the loading area and the “Diverging” hopper pulls fines inside flashing and reduces friction.

EASY-TO-CHANGE WEAR PARTS

Features such as the integrated motor and mount tensioner, centralized greasing points for the jaw, easy-access belt tensioning and inspection cover, and the integrated feedplate/bypass chute and jaw flywheel and drive guards makes our jaw crusher plant one of the most maintenance-friendly machines on the market today.

HEAVY-DUTY HOPPER

The feeder and hopper module on the jaw crusher is designed to withstand aggressive feeds. The unobstructed, AR400 ¾” thick hopper, multi-ribbed, with seated column construction features a 52” x 20’ high stroke feeder with a 60” grizzly. The offset hopper side deflectors deter bridging for a consistent flow.

TRANSPORT FRIENDLY

The hopper module can be removed for travel bringing the weight down to roughly 26,760 kg (59,000 lbs). It can also be designed with an optional extended wheelbase.

10 TPH Iron Ore Crushing Plant

Demand Analysis:

Crushing materials: Iron Ore

Applications: Mineral Separation

Production Capacity: 10 t / h

Bulk Density: 2.5 t/m3

Feed size: <200mm

Discharge size: 5mm

10T/H Iron Ore Crushing Plant Equipment related:

Item
No.
Equipment Model Qty Power(kw)
1 Vibrating feeder GZD750x2500 1 3
2 Jaw crusher PEX250x1000 1 30
3 Cone crusher PYD600 1 30
4 Vibrating screen 2YK1237 1 11
5 Magnetic separator CTS-69(1500GS) 1 1.1
6 Belt conveyor
B1 B400x15m 1 3
B2 B400x16m 1 3
B3 B400x15m 1 3
B4 B400x12m 3 3

Dewo Machinery 10T/H Iron Ore Crushing Plant work processes:

1. Raw material under 200mm is fed into PEX Jaw Crusher through Vibrating Feeder.

2. Output from Jaw Crusher Material is fed into Cone Crusher for secondary crusher via B1 belt conveyor.

3. Output from Cone Crusher is fed into the Vibrating Screen via B2 belt conveyor.

4. >5mm stones will be transported back to Cone Crusher for re-crushing via B3 belt conveyor.

5. Stones from transfer bin is fed into Vertical Shaft Impact Crusher via B3 belt conveyor.

6. 0-5mm stones will be Iron removed by Magnetic Separator to get the waste.

10T/H Iron Ore Crushing Plant Flow chart:

50 TPH Copper Ore Crushing Plant

 Demand Analysis:

Crushing materials: Copper Ore

Applications: Mineral Separation

Production Capacity: 50 t / h

Bulk Density: 1.6t/m3

Feed size: <300mm

Discharge size: 5mm

50t/h copper Ore crushing plant Equipment related:

Item
No.
Equipment Model Qty Power(kw)
1 Vibrating feeder GZD850x3000 1 7.5
2 Jaw crusher PE500x750 1 55
3 Jaw crusher PEX250x1200 2 37
4 Hopper 3000×3000 1
5 Vibrating feeder GZG800-4 1 2×0.75
6 Vertical shaft impact crusher VSI5X8522 1 2×110
7 Vibrating screen 3YK1860 1 22
8 Belt conveyor
B1 B500x16m 1 5.5
B2 B500x16m 1 5.5
B3 B650x30m 1 15
B4 B650x22m 2 7.5
B5 B500x18m 1 5.5

Dewo Machinery 50t/h copper Ore crushing plant work processes:

1. Raw material under 300mm is fed into Jaw Crusher through Vibrating Feeder.

2. Output from Jaw Crusher Material is fed into PEX Jaw Crusher for secondary crusher via B1 belt conveyor.

3. Output from PEX Jaw Crusher is fed into the transfer bin temporarily.

4. Stones from transfer bin is fed into Vertical Shaft Impact Crusher via B3 belt conveyor.

5. Stones from Vertical Shaft Impact Crusher is fed into Vibrating Screen via B4 belt conveyor.

6. >5mm stones will be transported back to VSI Crusher for re-crushing via B4 belt conveyor.

7. 0-5mm stones will be transported by B5 belt conveyors to product piles.

50t/h copper Ore crushing plant flow chart:

300 TPH Iron Ore Crushing Plant

Demand Analysis:

Crushing materials: iron ore

Applications: Mineral Separation

Production Capacity: 300 t / h

Bulk Density: 2.5 t/m3

Feed size: 500mm

Discharge size: 10mm

300t/h Iron Ore crushing plant Equipment related:

Item
No.
Equipment Model Qty Power(kw)
1 Vibrating feeder GZD1100x4200 1 15
2 Jaw crusher PE750x1060 1 110
3 Vibrating feeder GZD1100-4 1 2×1.1
4 Cone crusher HP300(C2) 1 220
5 Vibrating feeder GZD800-4 2 2×0.75
6 Cone crusher HP300(F2) 2 220
7 Vibrating feeder 2YK2160 2 30
8 Belt conveyor
B1 B800x25m 1 18.5
B2 B800x32m 1 18.5
B3 B1200x12m 1 15
B4 B1200x30m 1 30
B5 B800x8m 2 5.5
B6 B800x42m 1 22
B7 B800x25m 1 18.5

Dewo Machinery 300t/h Iron Ore crushing plant work processes:

1. Raw material under 37” is fed into Jaw Crusher through Vibrating Feeder.

2. Output from Jaw Crusher Material is fed into HP (C2) Cone Crusher by belt conveyor.

3. Output from HP(EC) Cone Crusher is fed into Vibrating Screen via B3 belt conveyor.

4. Output from HP(EC) Cone Crusher is fed into HP(F) Cone Crusher.

5. Output from HP(F) Cone Crusher is fed into Vibrating Screen.

6. >10mm stones will be transported back to Cone Crusher for re-crushing via B5,6 belt conveyor.

7. 0-10mm stones will be transported by B7 belt conveyors to product piles.

300t/h Iron Ore crushing plant flow chart:

80-100 TPH Granite Crushing Plant

Demand Analysis:

Crushing materials: Granite

Applications: Roads and buildings

Production Capacity: 80-100 t / h

Feed size: <425mm

Discharge size :5,10,20,40mm

Granite Production Line Equipment related:

Item
No.
Equipment Model Qty Power(kw)
1 Vibrating feeder GZD960x3800 1 11
2 Jaw crusher PEX250x1200 1 37
3 Vertical shaft impact crusher VSI5X7615 1 2×75
4 Vibrating screen 3YK1848 1 18.5
5 Belt conveyor
B1 B650x17m 1 7.5
B2 B650x20m 1 7.5
B3 B500x15m 3 5.5

Dewo Machinery 80-100 t/h granite production line work processes:

1. Raw material under 500mm is fed into Jaw Crusher through Vibrating Feeder.

2. Output from Jaw Crusher Material is fed into Cone Crusher via B1 belt conveyor.

3. Output from Cone Crusher is fed into Vibrating Screen via B2 belt conveyor.

4. >31.5mm stones will be transported back to Cone Crusher for re-crushing via B3 belt conveyor.

5. 0-5mm,5-10mm, 10-20mm,20-40mm stones will be transported by B4*4 belt conveyors to product piles.

150-200 TPH Limestone Crushing Plant

Demand Analysis:

Crushing materials: limestone

Production Capacity: 150-200 tph

Bulk Density: 1.6 t/m3

Feed size: <630mm

Discharge size: 3,8,12,16,25mm

Granite Production Line Equipment related:

Item
No.
Equipment Model Qty Power(kw)
1 Vibrating feeder GZD1100x4200 1 15
2 Jaw crusher PE750x1060 1 110
3 Impact crusher PF1214 2 132
4 Vibrating screen 3YK2160 1 30
5 Vibrating screen 2YK1848 1 18.5
6 Belt conveyor
B1 B800x22m 1 15
B2 B1000x9m 1 7.5
B3 B1000x24m 1 22
B4 B800x22m 1 15
B5 B800x20m 1 15
B6 B500x15m 5 5.5

Dewo Machinery 150-200 t/h limestone production line work processes:

1. Raw material under 630mm is fed into Jaw Crusher through Vibrating Feeder.

2. Output from Jaw Crusher Material is fed into Impact Crusher via B1 belt conveyor.

3. Output from Impact Crusher is fed into Vibrating Screen via B2,B3 belt conveyor.

4. Some of 12-25mm stones is discharged directly, rest stones will be transported back to impact Crusher for re-crushing via B4 belt conveyor.

5. Re-crushing stones is fed into vibrating screen to get dust, 3-8mm, 8-12mm.

150-200 t/h limestone production line flow chart:

50 TPH Granite Crushing Plant

Demand Analysis:

Crushing materials: granite

Applications: Roads and buildings

Production Capacity: 50 t / h

Bulk Density: 1.6t/m3

Feed size: <350mm

Discharge size: 5,10,16,28mm

Granite Production Line Equipment related:

No.
Item
Equipment Model Qty Power(kw)
1 Vibrating feeder GZD850x3000 1 7.5
2 Jaw crusher PE500x750 1 55
3 Jaw crusher PEX250x1000 2 30
4 Impact crusher PF1010 1 75
5 Vibrating screen 3YK1548 1 15
6 Belt conveyor
B1 B500x16m 1 5.5
B2 B500x16m 1 5.5
B3 B500x20m 1 7.5
B4 B400x18m 1 3
B5 B400x15m 1 3

Dewo Machinery 50 t/h granite production line work processes:

1. Raw material under 350mm is fed into Jaw Crusher through Vibrating Feeder.

2. Output from Jaw Crusher Material is fed into Cone Crusher via B1 belt conveyor.

3. Output from Cone Crusher is fed into Vibrating Screen via B2 belt conveyor.

4. >28mm stones will be transported back to Cone Crusher for re-crushing via B3 belt conveyor.

5. 0-5mm,5-10mm, 10-16mm,16-28mm stones will be transported by B4*4 belt conveyors to product piles.

50 t/h granite production line flow chart: